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What thickness of expanded clay concrete wall is enough? How to calculate the optimal wall thickness of a building made of expanded clay concrete blocks? Work technology |
The complexity of constructing a house, cottage or just a building for office space is determined by several factors. Among them are choosing a project, developing communication systems, calculating the required building material and other components, determining the type of foundation. The question of the number of external corners of the building also deserves attention. Creating a project with six or fewer corners falls into the category of simple construction work. When building a house with corners of six or more, the process will be long-term and labor-intensive. A prerequisite for the success of such a project will be the involvement of a professional mason. Laying expanded clay concrete blocks for walls:One of the easiest to construct will be the laying of expanded clay concrete blocks for a single-layer wall. To create, use walls made of expanded clay concrete blocks, foam concrete, ceramics or hollow bricks with insulating material. Some bricks and hollow expanded clay concrete blocks must be laid on a heat-saving mixture. Additionally, manufacturers of building materials offer wide choice special molds that can be used when making crowns and lintels. Incorporating forms into the wall construction process makes the job much easier. The undeniable advantage of single-layer walls is the ease of plastering using a proven method. The advantages also include high level thermal insulation and quick forcing of walls. A single-layer wall can be treated with a solution of cement and lime, which significantly reduces the cost of the interior finishing process. The next step in increasing complexity and cost of work is the laying of expanded clay concrete blocks for a two-layer wall. The load-bearing layer is usually laid out from expanded clay concrete blocks or the same hollow ceramic brick with a thickness of at least twenty or forty centimeters. A second insulating layer is installed outside. To do this, use polystyrene foam or mineral wool. Thermal insulation is created from the inside by laying out a thin layer plaster mixture. This process is the most labor-intensive. The successful construction of a two-layer wall made of expanded clay concrete blocks is ensured by using all components from one manufacturer. Only if these conditions are met can we expect guaranteed good quality and aesthetics of the facade. The main advantages of a two-layer wall include thermal insulation and the absence of thermal bridges. Laying expanded clay concrete blocks for a three-layer wall uses proven technologies. The first layer is load-bearing, made of expanded clay concrete blocks or hollow ceramic bricks. External insulation is carried out using facade bricks, stone or clinker bricks. A protective wall at least ten centimeters thick is being erected. An accurate calculation of the laying of a three-layer wall made of expanded clay concrete blocks is required. Especially at the junctions of walls, during the installation of insulation. It is especially important not to miscalculate air ventilation in the facade walls. The beauty of three-layer walls, as well as practicality and technical parameters attract professional builders. One of the most popular building materials is expanded clay concrete. Floor screeds are made from it, and walls and partitions are poured with it. Most often, blocks are made from this material - individual elements created for the construction of structures. The thickness of the wall made of expanded clay concrete blocks can be different. This parameter depends on the size of the product itself, for what purpose the block is used and on the area in which you are using it. Features of expanded clay concrete blocks and material propertiesExpanded clay blocks have good thermal conductivity Expanded clay is natural material, which is made from carbon clay by firing at high temperatures, resulting in the formation of separate fractions. The smaller the fraction, the higher the value of the material. The product itself has good thermal conductivity; it is often used to insulate the floors of buildings and frame partitions of walls. But most often, blocks are produced with the addition of expanded clay and concrete, which are very popular among both professional builders and ordinary people planning to build their own home. Expanded clay concrete blocks are denser concrete structures They can be created either at specialized enterprises or independently, the main thing is to have the appropriate molds for pouring the product and know the proportions and production technologies. This material has certain characteristics, which can be found in detail in the table below. The construction of partitions and walls from expanded clay concrete blocks is becoming popular every day. In addition to the fact that the blocks have good thermal conductivity, they are quite easy to install and have excellent performance properties. Block structures of load-bearing walls and various partitions are installed much faster than brick ones and have a lower cost (in terms of material consumption). Despite the fact that visually, brick seems to be a more integral product, the density of expanded clay concrete blocks is much higher. The product in question is most often produced in two types:
Choosing masonry for the outer wall of a houseIn colder areas, use thicker blocks Almost every owner, when building his house, is faced with the question: “How thick should the external wall be?” It is not always easy to get a definite answer. Since its thickness depends on the masonry used in the construction of the structure. Masonry, in turn, varies in different regions of the country depending on climatic conditions. Moreover, it is not always outer wall created only from expanded clay blocks. In cold regions of the country, in order to have a minimum wall thickness, combined masonry is used. In addition to blocks, they involve various types (stone wool, expanded polystyrene) and bricks.
External masonry should be 40 cm thick There are certain postulates and rules that should always be taken into account and observed when organizing walls made of expanded clay blocks. These include:
How to calculate wall thickness?Calculation of the base thickness depends on the thermal conductivity coefficient For self-construction it’s not enough to know the buildings , How the outer wall will be built, and from what materials it will be made, each owner should learn how to calculate the thickness of the structure. They can differ significantly depending on the construction site and the parameters of the materials used. The main parameters for calculating the thickness of external walls are the thermal conductivity coefficient and the heat transfer resistance coefficient. Each material has a thermal conductivity coefficient λ depending on the thickness of the product used. The heat transfer resistance coefficient is designated as Rreg, and directly depends on the area where the structure will be erected. Each region has its own coefficient; it can be found in various construction documents (SNiPs and GOSTs). The wall thickness is designated as δ and is equal to: δ= λ * Rreg. For more information on how to lay walls from blocks, watch this video:
To summarize the written material, it should be said that in order to erect a structure, you need to qualitatively calculate all the parameters, including the thickness of the walls made of expanded clay concrete. This material is now used in construction more often than many others, so it’s worth digging through the literature and finding the required values if the goal is to create a reliable and warm home. Expanded clay concrete is one type of concrete. It has recently become quite often used in construction work: the construction of cottages, outbuildings, garages. It is also used to fill the frame for multi-storey buildings which are built from reinforced concrete. It is important to ensure proper thermal insulation of the house. This will prevent premature destruction of supporting structures and reduce heating costs. The building materials market now offers many products for creating wall fencing. They all have different thermal insulation properties. Next, we consider the question of whether insulation of expanded clay concrete external walls is necessary and how to carry it out. Characteristics of the material from the point of view of thermal engineeringThe thermal conductivity of a material strongly depends on its density. Among expanded clay balls the following classification can be given: Comparative characteristics of thermal insulation properties various materials
The thermal conductivity of structural materials is comparable to that of ordinary ceramic bricks, therefore, according to thermal engineering, the wall must have a sufficiently large thickness. Structural and thermal insulation types have characteristics similar to “warm” porous ceramics. In this case, the thickness of the walls of the house is smaller, but for private housing construction it can be further reduced through the use of effective insulation materials. Materials for thermal insulationManufacturers now offer a fairly large range of thermal insulators. To protect walls you can use:
Thermal calculationWhen purchasing blocks, the manufacturer must always indicate their properties. The calculation determines the thickness; to perform it, a characteristic such as thermal conductivity will be required. There are two ways to perform this calculation:
Reduced heat transfer resistance of a wall made of expanded clay concrete compared to other materials It is not difficult to perform an independent calculation, but it can cause difficulties for a person who does not have a construction education. It is best to use the simple Teremok program, which works in two modes:
To work with the software, you will need the following initial data:
Having selected the values, you can begin insulating the walls of the house.
Work technologyFirst of all, you need to determine which side to fasten the material on. Insulating a wall made of expanded clay concrete blocks from the outside is the most competent solution. You can carry out work from the inside, but only if fixing the heat insulator from the outside will cause great inconvenience and lead to increased labor and financial costs. The process of protecting walls with insulation depends on its type. For different materials, the technology has slight differences, so it is worth considering each of them separately. Scheme for insulating a wall made of expanded clay concrete blocks with mineral wool Mineral wool mounted on a pre-installed frame. The work should be done in the following order:
Foam plastic and penoplexThe fastening of materials is carried out in the same way. The order of the layers is the same as in the previous case, the only difference is that the installation of a frame and the presence of a ventilated layer are not required. Penoplex is resistant to moisture, so you can do without a vapor barrier. Fastening the outside wall of a house made of expanded clay concrete blocks is carried out simultaneously in two ways:
Scheme for insulating a wall made of expanded clay concrete blocks with polystyrene foam First you should cut the sheets, then try them on for size. After this, glue is applied to the material. You need to glue the polystyrene foam with a bandage so that there are no long vertical seams. Once gluing is completed, the thermal insulation on the outside of the house is additionally secured with plastic dowels. The use of expanded clay concrete in the construction of external walls, partitions and ceilings is a common practice; this masonry material is valued for its strength, good insulating properties, compliance with safety standards and stability of characteristics. Thickness building structures, size and number of blocks, determines the calculation, taking into account their functional purpose and performance indicators of a particular brand. The main reference point for this is the manufacturer’s data and the requirements of SNIP 02/23/2003. To calculate this value in relation to structures in contact with the external environment or areas with different temperature conditions, a simple formula is used: δ=R he g ·λ, where λ is the thermal conductivity indicator of expanded clay blocks, and R he g is the coefficient of heat transfer resistance, determined empirically and depending on the climatic conditions of the region and the type of room (unheated or residential). For the Moscow region, its official value varies between 3-3.1 m²·°C/W, Murmansk and the northern zone - 3.63, southern cities - 2.3.
Taking into account this parameter and the approximate thermal conductivity of blocks with a strength class of at least B3.5 in the range of 0.19-0.21 W/m °C in middle lane In Russia, the outer walls of houses with single-layer solid masonry must be made at least 57 cm thick. In practice, the value of this indicator is always higher; the minimum recommended by standards for these regions is 64 cm. A smaller deviation is permissible only for buildings that are rarely used: bathhouses, dachas, garages or workshops, to protect against freezing the facades of such objects are recommended to be covered with a 5 cm layer of insulation. When calculating the thickness of partitions, the key factors are the requirements for acoustic comfort and their expected self-supporting capabilities. If there is no need to mount heavy furniture or equipment on them, the standard minimum of 190 mm will be sufficient provided that elements with good sound absorption are used - hollow or lightweight, based on highly porous expanded clay granules. If it is necessary to simply divide the internal space, thinner products (90-100 mm) are used. When laying load-bearing partitions, the width is increased to 40 cm. Factors influencing the thickness of a wall made of expanded clay concrete blocksBased on the above, the dimensions directly depend on two criteria: climatic operating conditions (the greater the difference between the temperature outside and the given range inside, the higher the value of the heat transfer resistance coefficient) and the thermal conductivity of the material. In the case of expanded clay concrete, the latter is closely related to the density grade, size, number of voids and degree of moisture. Optimal performance thermal insulation have slotted stones with a specific gravity of up to 700-1200 kg/m3, the worst ones are solid with a high proportion of heavy sand and small granules in the composition. At first glance, reducing the thickness is very simple - by using lightweight and hollow blocks. But due to the inevitable reduction in strength, this method is only suitable for partitions and frame houses, but not for external main walls. As a result, when constructing a building in a cold climate, the developer has two options: make the thickness within the calculated limits, thereby increasing the load on the base, or insulate it. The second is recognized as more effective; depending on the location and method of arrangement of the thermal insulation layer, they are distinguished:
The nuances of laying expanded clay concrete products After determining the dimensions of the structures and choosing the ligation method (single-layer in half a block, in a block, two connected walls with insulation in the middle or other options), it is recommended to make an accurate diagram that takes into account the thickness of the seams and the need for reinforcement. Calculation of the number of elements and volume of the connecting solution is carried out in advance; classic cement-sand or specialized ready-made mixtures are selected as the latter. Installation work It is recommended to perform it in the warm season, the base under the rows is reliably isolated from ground moisture roll materials and 20-30 mm layer of CPR. |
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