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Homemade digital automatic ohmmeter. Radio circuits - do-it-yourself avometer |
Among radio amateurs, especially beginners, ohmmeters with a linear scale are very popular, which do not require replacement or calibration of the dial indicator scale. The relatively simple design of such an ohmmeter was developed using an operational amplifier. An ohmmeter allows you to measure resistance from 1 ohm to 1 megohm, which is quite sufficient for many practical purposes. The principle of operation of an ohmmeter on an operational amplifier is illustrated in Fig. 1. Measuring resistor RX included in the feedback circuit between the output of the amplifier and its inverting input. There is also a reference resistor in the same circuit. R 3 . The non-inverting input is supplied with a reference voltage from the source G1. In this mode, the output voltage of the operational amplifier will depend on the resistance ratio Rx And R 3 feedback circuits. It is measured relative to the reference voltage by a voltmeter PV, the readings of which are directly proportional to the resistance Rx. Rice. 1. Functional diagram of an ohmmeter with a linear scale The schematic diagram of the ohmmeter is shown in Fig. 2. The reference voltage + 2 V at the non-inverting input of the amplifier is created by a resistor divider R10 and a current stabilizer on the transistor VI. The exact value of the reference voltage is selected using a variable resistor R12. Since when measuring small resistances, the current in the measuring circuit, and therefore the output current of the amplifier, may exceed what is permissible for an op-amp, an emitter follower on a transistor is inserted into the ohmmeter V3. To protect the dial indicator from overloads in the event of an accidental increase in the output voltage of the amplifier due to the incorrect position of switch S1, a diode is connected parallel to the indicator terminals V2, A voltmeter consists of a milliammeter PA1 and resistors R13, R14. In the position of the button shown in the diagram S2 The voltmeter is designed to measure voltages up to 2 V. When the button contacts are closed, the resistor R14 is shunted and the voltmeter measures the voltage up to 0.2 V. Reference resistors are connected to the inverting input of the op-amp using a switch S1. The resistance of the reference resistor determines the measurement subrange of the ohmmeter. So, when you turn on the resistor R1 The device can measure resistance from approximately 100 kOhm to 1 MOhm. At the next switch position, the maximum measured resistance can reach 300 kOhm, and at further positions these values will correspond to 100 kOhm, 30 kOhm, 10 kOhm, 3 kOhm, 1 kOhm, 300 Ohm, 100 Ohm. This results in nine measurement subranges. Thanks to the button S2 the limits of measured resistances can be reduced by 10 times. It is used only on the last two subbands. Thus, more are added to the existing subranges two: up to 30 Ohm and up to 10 Ohm. Rice. 2. Schematic diagram of an ohmmeter with a linear scale In order to more economically consume the energy of the power source, it is connected to the device with the S3 button only during measurement. Rice. 3. Placement of parts on the front panel of the case The ohmmeter parts are housed in a small housing. On a removable front panel made of getinax measuring 190 X 130 mm (Fig. 3), an indicator and a subrange switch are mounted S1 and push-button switches S2, S3, calibration resistor R12 and terminals for connecting the power source and the resistor being tested (or other part with ohmic resistance). The reference resistors are soldered directly to the switch blades, and the operational amplifier and transistors are mounted on a fiberglass board (you can getinaks) measuring 35 X 30 mm, which can be attached, for example, to the front panel from the inside. Resistors R1 - R9 can be MLT-0.125, MLT-0.25 or others, selected with an accuracy of ±1% - the accuracy of measurements largely depends on this. Variable resistor R12 - SPZ-4a or other. Diode V2 It may be, in addition to what is indicated in the diagram, D226 with any letter index or another with a direct voltage of 0.3...0.6 V. Transistors are any of the K.T312, KT315 series. The dial indicator can have a total needle deflection current of 1 mA and an internal resistance of 82 Ohms. Then the resistor R.I.3 must have a resistance of 118 ohms, a R14 - 1.8 kOhm. An M24 microammeter with a full needle deflection current of 100 μA and an internal resistance of 783 Ohms is also suitable. (such an indicator is shown in Fig. 3), it is convenient because it has a scale of 100 divisions, making it easier to read the measured resistances. But in this case, it is necessary to bypass the indicator with a resistor with a resistance of about 92 Ohms so that the indicator needle deviates by the final division at a current of 1 mA. Resistor values R13, R14 for this option remain unchanged. If you use an indicator with a different internal resistance, you will have to recalculate the resistance of the resistors so that with the resistor R14 the indicator arrow deviated by the final scale division at a voltage of 0.2 V, and with resistors connected in series R13, R14 - n.p.And voltage 2 V. Setting up the device begins with checking the correct installation. Then a 9 V source is connected to the power terminals, for example two 3336L batteries connected in series. The terminals of a precisely measured resistor, for example, with a resistance of 100 kOhm, are connected to the “Rx” terminals. Variable resistor motor R12 set to the middle position, and the switch handle S1 - to position “.300 k.” Only then do you press the button S3. The indicator needle should deviate by about a third of the scale. This is achieved with a variable resistor R12 "Caliber". Then the switch sets the subrange "100 k" and a variable resistor achieve precise deflection of the indicator needle by the final scale division. Check calibration on other subranges by connecting to the terminals « Rx» resistors with a resistance of 30 kOhm, 10 kOhm, 3 kOhm and so on. If there are significant discrepancies in the indicator readings and the resistance of the measured resistor, you should select a more accurate reference resistor. To avoid the indicator needle going off scale when working with an ohmmeter, you should always start measurements in the switch position “1 M", and then, as the indicator arrow deviates, gradually move to other subranges. DC ohmmeter circuits are divided into two main groups.
In our case, we need to measure a resistance of a maximum of 100 Ohms, therefore, we will use the second type of circuit. The simplest diagram of this ohmmeter is shown in Figure 1.1 Rice. 1.1 In parallel circuits, the measured resistance Rx is connected in parallel with the inductor. When terminals 1 and 2 are closed, the greatest current flows through the indicator, which should be equal to the total deflection current In. To obtain the required current value, the additional resistance is selected equal to: ![]() where is additional resistance, Ohm; U - power source voltage, V; Indicator resistance, Ohm. The calculated value includes the internal resistance of the power supply. When connected to an ohmmeter, resistance Rx shunts the indicator, reducing the angle of deflection of its needle. When the terminals are short-circuited, the indicator is short-circuited and the current through it is zero. The resistance between terminals 1 and 2 is called the input resistance of the ohmmeter Ri. For the simplest circuit The operating conditions of the ohmmeter may differ from the normal conditions under which it was calibrated. This causes additional measurement error. Therefore, if the supply voltage is different, then the indicator readings will have an additional error. To increase accuracy in ohmmeters that use a single-frame indicator, a special “infinity” regulator is introduced. Adjusting the “infinity” consists of checking before starting the measurement with the clamps open and setting the indicator arrow to the extreme position opposite the division with the ? mark. In ohmmeters, the “infinity” adjustment is made using a magnetic shunt or an electrical “infinity” regulator. Our device will use an electrical “infinity” regulator, which is a trimming resistor connected in series to the power source. The value of the electrical “infinity” regulator is determined from the formula Rвmax =, (1.4) where Rvmax is the maximum resistance of the electrical “infinity” regulator, Ohm. Umax - maximum voltage of the power source, V. Umin - minimum voltage of the power source, V. The input resistance of the parallel circuit is mainly determined by the resistance of the indicator and can be approximately considered Ri?Ru. If the input resistance should exceed the resistance of the indicator frame, then the ohmmeter is assembled according to the diagram in Figure 1.2 ![]() Scheme 1.2 Ohmmeter with sequential connection of the “infinity” regulator at Ri>Ru In this case, the total resistance of the Ru+x indicator increases, which is achieved by connecting in series with the resistance indicator Ru = Ru+x -Ru (1.5) Increasing the input resistance of the ohmmeter as a result of increasing the resistance of the indicator circuit is not always beneficial, since it can lead to an increase in the supply voltage required for a given accuracy. If the required input resistance is less than the resistance of the indicator, then the ohmmeter is assembled according to the diagram in Figure 1.3 ![]() Scheme 1.3 Ohmmeter with sequential connection of the “infinity” regulator at Ri In this circuit, a shunt Rsh is connected parallel to the indicator, reducing the total resistance of the indicator and shunt circuit Ru+sh to the value Turning on the shunt reduces the sensitivity of the indicator and increases the current in the power circuit required to deflect the indicator needle to the full scale, to the value where: Iu+sht is the current flowing through the indicator and the shunt, A. Reducing the input resistance by shunting and an indicator does not require increasing the supply voltage. To expand the measurement limits of ohmmeters, a combination of these two circuits in one device is used. The transition from one measurement limit to another is carried out by measuring the input resistance of an ohmmeter. A general “infinity” regulator is also used, this means that the indicator arrow needs to be adjusted to the “infinity” value only once, this value will be saved when moving to any measurement limit. The shunt resistance in such ohmmeters is determined from the condition of obtaining the lowest input resistance Ri=Rimin. Hence, The maximum supply voltage is selected from the condition of ensuring the required measurement accuracy with the highest input resistance Ri=, the total deviation current in such a circuit will be equal to Checking resistors Constant resistors are checked with an ohmmeter Checking capacitors Capacitors may have the following defects: open circuit, Checking inductors When checking inductors with an ohmmeter Checking low-frequency chokes As a rule, in the passport data of the equipment or in Diode check Semiconductor diodes are characterized by sharply nonlinear Thyristor testing Uncontrolled thyristors (dinistors) can be Checking transistors The equivalent circuit of a bipolar transistor is represented by Hi all! Today we are reviewing Kelvin Clamps from Ebay. In amateur radio engineering, it is often necessary to measure small resistances, so I dreamed of buying a Milliohmmeter for this purpose. From time to time I search for the phrase “milliohm meter” on Ali and Ebay, read the options found and leave the computer with a sigh, because... the prices for these devices are not encouraging, especially during a crisis, where money is already tight. Actually, my requirements for measuring small resistances are not high; I don’t need to measure microohms or something similar with an accuracy of 6 decimal places. But sometimes there is a need to measure the resistance of the switch contacts, select a shunt for an ammeter, and often it is simply necessary to select the most suitable resistor from a bunch of similar ones... Therefore, the idea arose to make your own budget measuring device capable of measuring, quite accurately, resistance in the range from 0.001 Ohm to 2 Ohm. For anyone who is interested, please, under Cat... Attention: Lots of photos (traffic)!!! For those who like to find fault with words, metrologists and those who are simply in a bad mood Right at the beginning of the review, I want to dot some i’s. The review will not describe a single precision measuring instrument that has a certificate of verification of the Measuring Instrument. To some, my review may seem pointless, or a “review for the sake of review.” Well, you can’t please everyone... But maybe my review will be useful to someone. With my reviews, I pursue only 2 goals: 1. To popularize amateur radio equipment. Suddenly, someone also gets itchy hands and wants to collect something. 2. I just like to share what I have done, so I write reviews for my own pleasure, too. If you don't like my reviews, blacklist me and read more interesting lingerie reviews. Moreover, it’s spring now and the girls, I hope, will delight us with beautiful photographs more than once!))) All spare parts were purchased with my own money, point 18 doesn’t even smell here... To all “homemade” people and those who like to read reviews in the “Handmade” topic, Welcome (we kindly ask, kosh keldiniz)... Ask questions in the comments, constructive criticism is welcome, spelling Please indicate any errors in a personal message and I will try to correct them... Initially, it was planned that the homemade milliohmmeter would be powered by an 18650 lithium battery, and, accordingly, a bunch of Chinese boards, which have already been reviewed more than once on our website: a charging module, an overdischarge protection module and a booster board (popularly “booster”), because it’s a millivoltmeter operates at voltages from 8 to 12V. Therefore, I decided to test whether the voltage of the lithium battery is enough so that the current stabilizer on the Lm317 is guaranteed to produce a current of 100 mA. I quickly screwed a resistor with a resistance of about 12 ohms onto the legs of the LM317 and assembled a test circuit. The connection diagram is very simple, I will give a picture illustrating the connection of radio components, only instead of the measured resistor we will have an ammeter connected: It was ordered from Banggood, with two independent channels for 12 and 5 Volts. I was captivated by 2 things in this block: independent channels of 5 and 12 volts, which is very important given the chosen circuit design, because The current stabilizer and millivoltmeter must be powered from galvanically independent power supplies. And the presence of at least some kind of filter at the input of the SMPS, which is rare for inexpensive Chinese power supplies. Thanks to the discount that I learned about on our website “Muska”, the magic word “elec”, this board cost me 4.81 USD, instead of the original price of 5.66 USD (I hope this discount does not apply to step 18)))) The board is already on its way to Kazakhstan, we just have to wait for it... At the same time, we’ll test this switching power supply. While the package is traveling from China, let's draw a block diagram of our homemade Milliohmmeter. The circuit is very simple and can be repeated even by a novice radio amateur or simply anyone whose hands grow from the right place, even if he does not understand anything about radio engineering)))) The circuit can be assembled simply by looking at the picture and using any multimeter as a millivoltmeter on the 200mV range. We are assembling a test bench where we will check the performance of our milliohmmeter. Since the power supply has not arrived yet, we use 2 laboratory power supplies instead. 5 volts to power the LM317 and 12V to power the millivoltmeter: Low Resistor Measurements Resistor measurement 0.3 ohm ±1% Conclusions: Using a multimeter (or millivoltmeter), Kelvin probes and a small pile of radio components, in an hour, on your knees, you can assemble a quite decent milliohmmeter attachment, which allows you to measure small resistances accurately enough for amateur radio practice. On this optimistic note I end the review. Peace, goodness and spring in your soul to everyone!!! An incorruptible metrologist from the Quality Control Department A practically incorruptible metrologist and representative of the quality control department nicknamed Fox always monitored my work. UPD: Due to debates in the comments, I decided to add an experiment with replacing a 4-wire circuit with a 2-wire one... Option 2 We close the contacts in the Kelvin probes with wire jumpers (the wire jumpers are clearly visible in the photo. The resistor resistance has increased by 1 mOhm And now we change the 4-wire circuit to a 2-wire one... The wires are 1.5 mm thick, the clamps are soldered... We look at the resistance of the 0.13 Ohm resistor... We draw our own conclusions... UPD3: I finally made a homemade milliohm meter work from two 18650 batteries. (It didn’t work with one, even though there were 2 converters, but the voltmeter readings strongly depended on the resistance of the resistor being tested. Therefore, it won’t work with one power supply) Next, we add another 18650 battery - a booster (increase) to 10V to power the millivoltmeter. This is how the “hell” design turns out... Without a photo of the device itself, it seems like the review is not complete. The case was made from scrap materials (an adapter for two rectangular pipes for a kitchen hood, bought at a hardware store for 550 tenge), it’s a little crooked, but it’s self-made))) The filling has not yet been inserted, the IIP has not yet arrived. UPD4: I finished assembling the device. The device runs on 2 batteries of 18650 and 14500 format (high power current, low power supply for the millivoltmeter). It costs 2 charging boards with battery protection, and 2 boosting modules: 5V for the current source and 10V for powering the millivoltmeter. Next are just photos of what happened... That's it for sure now!!! I completed my mission to review a homemade milliohmmeter to the end. Beaver everyone!!!)))) SOURCE:
Radio Magazine No. 1 1998 V. SYCHEV Moscow In the manufacture of electrical measuring instruments, some difficulties may arise associated with the manufacture of instrument shunts. These shunts are usually low resistance. and you need to select them carefully, since the accuracy of the meter depends on this. To do this, it is proposed to make a simple electronic ohmmeter, which can measure small resistances on a linear scale at four limits: 10, 25.100 and 250 Ohms. The collector current of transistor VT1 creates a voltage across resistor Rx proportional to its resistance. Therefore, if you calibrate (i.e. set the microammeter pointer to the last scale division) the measuring part using a certain reference resistor Roop. then the measured resistance can be read on the linear scale of the measuring device. Working with the device is as follows. The resistor being tested (for example, a shunt being manufactured) is connected to the “Rx” terminals, and a standard resistor corresponding to the selected measurement limit is connected to the “Ro6p” terminals. Switch SA2 is moved to the corresponding measurement limit, and switch SA1 is moved to position “K” (calibration). After applying the supply voltage, by pressing the SB1 button, the tuning resistor R4 sets the pointer pointer to the last scale division. Then switch SA1 is switched to the “AND” (measurement) position and the Rx resistance is measured. The accuracy of the measurement will mainly depend on the accuracy of the reference resistors. If you use a power source with a voltage of 8...9 V or a less sensitive head in an auxiliary device, then the D814A zener diode must be replaced with KS139A or KS147A, and the resistance of resistor R5 must be reduced to 100 Ohms. a R4 - up to 470 - 680 Ohm. In addition, if the resistance of the reference resistor does not correspond exactly to the required measurement limit, then it is permissible to calibrate the meter by setting the reading corresponding to the nominal value of this resistor, if it is at least 80% of the limit. The device can use standard resistors such as MT, BLP, S2-29V. S2-36. S2-14: MLT resistors (R1. R3. R4. R5): resistor R2 types SPO-0.5, SP3-4b or similar; transistors of the KT814 series. KT816 with a base current transfer coefficient of more than 50. A measuring head that will be installed in the manufactured device (for example, 50 or 250 μA) is applicable as a PA1 microammeter. Switches SA1 and SA2 are TV2-1 type toggle switches. Generally speaking, the SA1 switch can be eliminated, leaving one pair of terminals to which the Rocp resistor must first be connected. and after calibration - the Rx resistor. In the case of using more common transistors of the p-p-p structure in the device, the polarity of the power supply of the stabilizer and the microammeter should be changed. |
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